Details

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W 1000 - W 10000/H
For annealing and hardening of larger parts, for example heavy cast parts or tool steel dies to temperatures between 800 °C and 1200 °C, we recommend our bogie hearth furnaces with radiation heating. The bogie can be loaded outside the furnace. When the design includes an electro-hydraulic lift door and a motorized bogie, the furnace can be opened while hot and the load can be removed for cooling or quenching. When several bogies are used together with a second door or bogie-transfer system, one bogie can be loaded outside the furnace while the other bogie is in the furnace. This shortens process times and the residual energy of the furnace can be used when the new charge is heated.

• Tmax 1280 °C or 1340 °C
• Double-walled housing with rear ventilation, provides low shell temperatures
• Swing door hinged on the right side
• Heating from five sides (four sides and bogie) provides for a optimum temperature uniformity
• Bogie heating receives power via blade contacts when driven in
• Heating elements mounted on support tubes provide for free radiation and long service life
• Bottom heating protected by SiC tiles on the bogie providing level stacking surface
• Multi-layer insulation consisting of lightweight refractory bricks backed by microporus silica insulation
• Self-supporting and long-life ceiling construction with bricks laid in arched construction
• Bogies with flanged wheels running on rails for easy and precise movement of heavy loads
• Adjustable air inlet damper
• Manual vapor vent on the furnace roof
• Over-temperature limit controller with manual reset for thermal protection class 2 in accordance with EN 60519-2 as temperature limiter to protect the furnace and load

Additional Equipment

• Customized dimensions
• Fiber insulation for short heating time requirements
• Electric chain-driven bogie in combination with rail operation for smooth movement of heavy loads
• Bogie running on steel wheels with gear rack drive, no rails in front of the furnace necessary
• Different possibilities for an extension to a bogie hearth furnace system:
  • Additional bogies
  • Bogie transfer system with parking rails to exchange bogies running on rails or to connect multiples furnaces
  • Motor-driven bogies and cross-traversal system
  • Fully automatic control of the bogie exchange
• Electro-hydraulic lift door
• Motor-driven exhaust air flap, switchable via the program
• Controlled cooling system with frequency-controlled cooling fan and motorized exhaust air flap
• Multi-zone control adapted to the particular furnace provides model for optimal the temperature uniformity
• Commissioning of the furnace with test firing and temperature uniformity measurement (also with load) for the purpose of process optimization
• Process documentation and control with Controltherm MV software package for Nabertherm Control Center (NCC) for monitoring, documentation and control.

 

Model	Tmax °C	Inner dimensions in mm			Volume in l	Outer dimensions in mm			Connected load kW	Electrical connection	Weight in kg
		W	D	H		W	D	H
W 1000	1280	800	1600	800	1000	1470	2400	1820	57	three-phase	3000
W 1500	1280	900	1900	900	1500	1570	2700	2010	75	three-phase	3500
W 2200	1280	1000	2200	1000	2200	1670	3000	2120	110	three-phase	4500
W 3300	1280	1000	2800	1200	3300	1670	3600	2320	140	three-phase	5300
W 5000	1280	1000	3600	1400	5000	1670	4400	2520	185	three-phase	7300
W 7500	1280	1000	5400	1400	7500	1670	6200	2520	235	three-phase	10300
W 10000	1280	1000	7100	1400	10000	1670	7900	2520	300	three-phase	12500
W 1000/H	1340	800	1600	800	1000	1470	2400	1820	75	three-phase	3500
W 1500/H	1340	900	1900	900	1500	1570	2700	2010	110	three-phase	4000
W 2200/H	1340	1000	2200	1000	2200	1670	3000	2120	140	three-phase	5000
W 3300/H	1340	1000	2800	1200	3300	1670	3600	2320	185	three-phase	6000
W 5000/H	1340	1000	3600	1400	5000	1670	4400	2520	235	three-phase	8000
W 7500/H	1340	1000	5400	1400	7500	1670	6200	2520	370	three-phase	11300
W 10000/H	1340	1000	7100	1400	10000	1670	7900	2520	440	three-phase	13800